TEP 100-1216

DC/DC Converter TEP 100 Series, 100 Watt • • Rugged, compact metal case • • Wide 2:1 input voltage range • • • • • Soft start Screw terminal adaptor available for easy connection Full load operation up to 60°C with convection cooling UL 62368-1 IEC 62368-1 Under voltage lock-out circuit Reverse input voltage protection Input protection filter 3-year product warranty The TEP 100 Series is a family of isolated high performance DC/DC converter modules with ultra-wide 2:1 input voltage ranges which come in a rugged, sealed metal case. These converters are suitable for a wide range of applications. For easy connection there is also an unique adaptor available with screw terminals. A very high efficiency allows an operating temperature up to +60°C with natural convection cooling without power derating. Further features include output voltage trimming, Remote On/Off and under voltage lockout. The very wide input voltage range make these converters also an interesting solution for battery operated systems. Models Order Code Input Voltage Output Voltage Output Current Efficiency Range nom. (adjustable) max. typ. TEP 100-1210 3.3 VDC (2.64 - 3.63 VDC) 25'000 mA 90 % TEP 100-1211 5 VDC (4.0 - 5.5 VDC) 20'000 mA 91 % 12 VDC (9.6 - 13.2 VDC) 8'400 mA 91 % 15 VDC (12.0 - 16.5 VDC) 6'700 mA 91 % 24 VDC (19.2 - 26.4 VDC) 4'200 mA 90 % TEP 100-1216 28 VDC (22.4 - 30.8 VDC) 3'600 mA 90 % TEP 100-1218 48 VDC (38.4 - 52.8 VDC) 2'100 mA 90 % TEP 100-2410 3.3 VDC (2.64 - 3.63 VDC) 25'000 mA 91 % TEP 100-2411 5 VDC (4.0 - 5.5 VDC) 20'000 mA 93 % TEP 100-1212 TEP 100-1213 TEP 100-1215 TEP 100-2412 TEP 100-2413 TEP 100-2415 9 - 18 VDC (12 VDC nom.) 18 - 36 VDC (24 VDC nom.) TEP 100-2416 12 VDC (9.6 - 13.2 VDC) 8'400 mA 93 % 15 VDC (12.0 - 16.5 VDC) 6'700 mA 93 % 24 VDC (19.2 - 26.4 VDC) 4'200 mA 92 % 28 VDC (22.4 - 30.8 VDC) 3'600 mA 92 % TEP 100-2418 48 VDC (38.4 - 52.8 VDC) 2'100 mA 92 % TEP 100-4810 3.3 VDC (2.64 - 3.63 VDC) 25'000 mA 91 % TEP 100-4811 5 VDC (4.0 - 5.5 VDC) 20'000 mA 93 % TEP 100-4812 12 VDC (9.6 - 13.2 VDC) 8'400 mA 93 % 15 VDC (12.0 - 16.5 VDC) 6'700 mA 93 % TEP 100-4813 36 - 75 VDC (48 VDC nom.) 24 VDC (19.2 - 26.4 VDC) 4'200 mA 92 % TEP 100-4816 28 VDC (22.4 - 30.8 VDC) 3'600 mA 92 % TEP 100-4818 48 VDC (38.4 - 52.8 VDC) 2'100 mA 92 % TEP 100-4815 www.tracopower.com October 25, 2023 Page 1 / 5 TEP 100 Series, 100 Watt Options Suffix -CM - Chassis mount models w/o filter: www.tracopower.com/products/tep100cm.pdf Suffix -CMF - Chassis mount models w/ filter to meet EN 55032 class A: www.tracopower.com/products/tep100cmf.pdf TEP-HS1 - Optional Heat Sink: www.tracopower.com/products/tep-hs1.pdf on demand (backorder with MOQ - Optional models with inverse Remote On/Off function (passive = off) non stocking item) Input Specifications Input Current - At no load 12 Vin models: 24 Vin models: 48 Vin models: 12 Vin models: 24 Vin models: 48 Vin models: 12 Vin models: 24 Vin models: 48 Vin models: 12 Vin models: 24 Vin models: 48 Vin models: 12 Vin models: 24 Vin models: 48 Vin models: - At full load Surge Voltage Under Voltage Lockout Recommended Input Fuse Reverse Voltage Protection Input Filter 130 mA typ. 120 mA typ. 70 mA typ. 9'400 mA max. 4'600 mA max. 2'300 mA max. 36 VDC max. (1 s max.) 50 VDC max. (1 s max.) 100 VDC max. (1 s max.) 7.5 VDC typ. 16 VDC typ. 34 VDC typ. 20'000 mA (fast acting) 10'000 mA (fast acting) 5'000 mA (slow blow) (The need of an external fuse has to be assessed in the final application.) Parallel diode (external input fuse required) Internal Pi-Type Output Specifications Output Voltage Adjustment Voltage Set Accuracy Regulation Ripple and Noise (20 MHz Bandwidth) Capacitive Load Minimum Load Temperature Coefficient Start-up Time Short Circuit Protection Output Current Limitation - Input Variation (Vmin - Vmax) - Load Variation (0 - 100%) –20% to +10% (By external trim resistor) See application note: www.tracopower.com/overview/tep100 Output power must not exceed rated power! ±1% max. 0.1% max. 0.1% max. 3.3 Vout models: 75 mVp-p max. (w/ 4.7 µF X7R) 5 Vout models: 75 mVp-p max. (w/ 4.7 µF X7R) 12 Vout models: 100 mVp-p max. (w/ 4.7 µF X7R) 15 Vout models: 100 mVp-p max. (w/ 4.7 µF X7R) 24 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 28 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 48 Vout models: 300 mVp-p max. (w/ 2.2 µF X7R) 3.3 Vout models: 75'700 µF max. 5 Vout models: 40'000 µF max. 12 Vout models: 7'000 µF max. 15 Vout models: 4'460 µF max. 24 Vout models: 1'750 µF max. 28 Vout models: 1'280 µF max. 48 Vout models: 430 µF max. Not required ±0.02 %/K max. 25 ms typ. Continuous, Automatic recovery 110 - 140% of Iout max. All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 2 / 5 TEP 100 Series, 100 Watt Overvoltage Protection Transient Response 115 - 130% of Vout nom. 200 µs typ. / 250 µs max. (25% Load Step) - Response Time Safety Specifications Standards EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 www.tracopower.com/overview/tep100 - IT / Multimedia Equipment - Certification Documents EMC Specifications EMI Emissions - Conducted Emissions - Radiated Emissions External filter proposal: EMS Immunity - Electrostatic Discharge Air: Contact: - RF Electromagnetic Field - EFT (Burst) / Surge Ext. input component: - Conducted RF Disturbances - PF Magnetic Field Continuous: 1 s: EN 55011 class B (with external filter) EN 55032 class B (with external filter) EN 55011 class B (with external filter) EN 55032 class B (with external filter) www.tracopower.com/overview/tep100 EN 55024 (IT Equipment) EN 55035 (Multimedia) EN 61000-4-2, ±8 kV, perf. criteria A EN 61000-4-2, ±6 kV, perf. criteria A EN 61000-4-3, 10 V/m, perf. criteria A EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A 2 x KY 220 µF EN 61000-4-6, 10 Vrms, perf. criteria A EN 61000-4-8, 100 A/m, perf. criteria A EN 61000-4-8, 1000 A/m, perf. criteria A General Specifications Relative Humidity Temperature Ranges Power Derating - Operating Temperature - Case Temperature - Storage Temperature - High Temperature Over Temperature Protection Switch Off - Protection Mode - Measurement Point Cooling System Sense Function Remote Control - Voltage Controlled Remote (passive = on) - Off Idle Input Current - Remote Pin Input Current Altitude During Operation Switching Frequency Insulation System Isolation Test Voltage - Input to Output, 60 s - Input to Case, 60 s - Output to Case, 60 s 95% max. (non condensing) –40°C to +75°C +105°C max. –55°C to +125°C Depending on model See application note: www.tracopower.com/overview/tep100 115°C typ. (Automatic recovery at 105°C typ.) See application note: www.tracopower.com/overview/tep100 Natural convection (20 LFM) 10% max. of Vout nom. On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin 3 mA typ. -0.5 to 1.0 mA (Optional models with inverse Remote On/Off function (passive = off)) 2'000 m max. (for basic insulation) 5'000 m max. (for functional insulation) 270 - 330 kHz (PWM) 300 kHz typ. (PWM) Basic Insulation 3'000 VDC 1'600 VDC 1'600 VDC All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 3 / 5 TEP 100 Series, 100 Watt Isolation Resistance Isolation Capacitance Reliability Washing Process - Input to Output, 500 VDC - Input to Output, 100 kHz, 1 V - Calculated MTBF Environment - Vibration - Thermal Shock Housing Material Base Material Potting Material Pin Material Pin Foundation Plating Pin Surface Plating Housing Type Mounting Type Connection Type Footprint Type Soldering Profile Weight Thermal Impedance 1'000 MΩ min. 2'500 pF max. 331'000 h (MIL-HDBK-217F, ground benign) According to Cleaning Guideline www.tracopower.com/info/cleaning.pdf MIL-STD-810F MIL-STD-810F Metal Non-conductive FR4 (UL 94 V-0 rated) Silicone (UL 94 V-0 rated) Copper Nickel (2 - 3 µm) Tin (3 - 5 µm), matte Metal Case PCB Mount THD (Through-Hole Device) Half-Brick Lead-Free Wave Soldering 260°C / 6 s max. 97 g 6.7 K/W typ. 4.7 K/W typ. (with Heat Sink) www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule).) 2e6dfa6a-4f17-40f4-b141-727be8a4560e - Case to Ambient Environmental Compliance - REACH Declaration - RoHS Declaration - SCIP Reference Number Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/tep100 All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 4 / 5 TEP 100 Series, 100 Watt Outline Dimensions 12.7 (0.5) 61.0 (2.4) 4.8 (0.19) 5.1 (0.2) 0.6 (0.023) Pinout 50.80 (2.0) Pin 1 4 3 2 1 in (GND) 1.0 mm (0.04 inch) Case 1.0 mm (0.04 inch) 3 Remote On/Off 1.0 mm (0.04 inch) 4 +Vin (Vcc) 1.0 mm (0.04 inch) 48.26 (1.9) 57.9 (2.28) 5 Screw 1 4-M3 through hole 9 8 7 7.62 Dimensions in mm (inch) Tolerances x.x±0.5 (x.xx±0.02) Tolerances x.xx±0.25 (x.xxx±0.01) Pin pich tolerances ±0.25 (±0.01) Pin dimension tolerances ±0.1 (±0.004) (0.3) 17.78 (0.7) 6 Pin Diameter 2 6 BOTTOM VIEW Single out 2.0 mm (0.08 inch) ense 1.0 mm (0.04 inch) 7 Trim 1.0 mm (0.04 inch) 8 +Sense 1.0 mm (0.04 inch) 9 +Vout 2.0 mm (0.08 inch) 5 The Screw 1 locked torque: max. 5.0 kgfcm / 0.49 Nm 25.4 (1.0) © Copyright 2023 Traco Electronic AG Specifications can be changed without notice. www.tracopower.com Rev. October 25, 2023 Page 5 / 5